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Quality of the
castings is constantly assured by control procedures capable of
guaranteeing systematic checks during all phases of the manufacturing
process. Qualified and reliable suppliers supply all row materials. An
analysis certificate of the supplier accompanies ferrous materials.
Moulding sands are checked by an automatic system (HARTLEY) which
manages all the functions of the muller: it establishes the parameters
and the characteristics of the sand and automatically makes all
adjustments, The same system carries out statistic analysis of the
parameters, which have been checked. The melted metal is analysed by a
quantometer: the samples are taken at the exit of the holding furnace
and the adjustments are made before the metal is put in the casting
furnace. An automatic cast furnace operated by PLC assures a steady
temperature and a steady casting speed. All finished pieces undergo
visual control. In compliance with the standards in force, we carry out
mechanical test, chemical and micrographyc analysis, hardness controls
with ultrasounds making use of the statistical sampling. Dimensions
controls and special tests are carried out by a certified outer
laboratory. |